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Category: News

Preserve Your Diesel Engine with the Help of Fuel Polishing

2nd April 2025

Diesel engines are known for their durability and efficiency, making them essential in transportation, agriculture, maritime, and power generation. However, maintaining their performance requires proper preservation, especially regarding fuel quality. This is particularly important if your engine remains unused for long periods (E.g. Backup Generator or boat), or if your diesel is stored for the medium to long term. Fuel contamination and degradation can lead to engine damage, inefficiency, and costly repairs. One of the most effective ways to maintain diesel engines is through fuel polishing, a process that ensures clean, contaminant-free fuel.

Preserving diesel engines involves practices that reduce wear and protect components, particularly during long idle periods. Without proper maintenance, fuel degradation can lead to clogged filters, corrosion, and poor performance. Key challenges include:

Microbial Growth: Bacteria and fungi thrive in water-contaminated fuel, forming sludge that clogs filters and injectors.
Water Contamination: Water in fuel causes rust, corrosion, and microbial growth, reducing combustion efficiency.
Dirt and Sediment: Particles from storage tanks can enter the fuel, leading to blockages and wear on engine components.
Fuel Degradation: Over time, exposure to air and light causes diesel fuel to break down, forming harmful deposits.

The Role of Fuel Polishing
Fuel polishing is an advanced filtration process designed to remove contaminants and improve fuel quality, preventing engine issues and extending fuel storage life. This process includes:

Filtration: Multi-stage filters remove large debris and finer particles.
Water Separation: Specialised equipment extracts free and emulsified water to prevent microbial growth and corrosion.
Centrifugation: Some systems use centrifugal force to separate impurities from fuel.
Biocide Treatment: Eliminates bacteria and fungi in cases of microbial contamination.

Benefits of Fuel Polishing
Prevents Engine Failures: Clean fuel reduces filter and injector clogging, lowering the risk of engine breakdowns.
Improves Combustion Efficiency: Enhances fuel performance, leading to better power output and lower emissions.
Extends Fuel Storage Life: Keeps stored diesel fresh, especially important for backup generators and marine vessels.
Reduces Maintenance Costs: Minimises wear on fuel system components, decreasing the need for frequent repairs.
Enhances Environmental Compliance: Ensures cleaner fuel combustion, reducing harmful emissions.

Preserving diesel engines requires clean, high-quality fuel. Fuel polishing is a crucial maintenance step that prevents contamination-related issues, enhances engine efficiency, and reduces operational costs. Regular fuel polishing ensures optimal engine performance, longevity, and reliability, making it an essential practice for industries relying on diesel-powered equipment.

 

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE

Beating the Heat: How to Protect Stored Diesel

25th March 2025

During the summer months, stored diesel fuel can face a range of issues that affect its quality, efficiency, and longevity. Proper fuel storage and maintenance become critical to prevent problems such as fuel degradation, microbial growth, and increased water contamination.

Fuel Degradation and Oxidation:
High temperatures accelerate the oxidation process in diesel fuel. When diesel is exposed to heat and oxygen, it forms gum-like substances and sediments, which can clog filters and fuel injectors. This oxidation leads to reduced combustion efficiency and increased emissions. Over time, degraded diesel may cause engine performance issues, including loss of power and increased fuel consumption.

 

Microbial Growth:
Warm, stagnant diesel storage conditions create the perfect environment for microbial contamination. Bacteria, fungi, and algae thrive in the presence of water and organic material within the fuel. These microbes form sludge and biofilm, which can clog filters and corrode fuel system components, leading to expensive repairs and system failures.

Water Contamination:
Summer heat leads to temperature fluctuations that cause condensation inside fuel storage tanks. This accumulated moisture mixes with the fuel, promoting microbial growth and corrosion. Water contamination reduces diesel quality and can result in injector damage and poor engine performance.

The Solution: Fuel Polishing…
A Fuel Polishing System is an effective method for maintaining diesel fuel quality in storage. This process involves filtering and removing contaminants such as water, microbial growth, sludge and sediment from stored fuel. By continuously or periodically polishing diesel, businesses can extend fuel life, reduce maintenance costs, and ensure optimal engine performance. Fuel polishing also helps prevent clogged filters and injectors, reducing downtime and equipment failure.

WASP Fuel Polishing Systems
Regularly filtering your fuel to remove free and emulsified water, sludge, bacteria, particulates and other contaminants from diesel fuel.
We can offer a wide range of solutions, including both fixed, mobile and fully customisable systems, with a variety of ‘add-on’ options to suit any application.

Stored fuel quality maintained – Engine efficiency maintained – Lower emissions – Fuel longevity improved – Reduced maintenance cost – Improved system resilience – Reduced fuel costs – Reduced environmental impact

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE

Stored Diesel: Protecting Your Assets with Fuel Polishing

21st February 2025

For businesses and industries that rely on stored diesel fuel – whether for backup generators, transportation fleets, or heavy machinery – maintaining fuel quality is essential. Over time, diesel can degrade due to contamination, leading to equipment malfunctions, increased maintenance costs, and even catastrophic failures during critical operations. This is where fuel polishing comes in.

What Is Fuel Polishing?
Fuel polishing is a mechanical process that removes water, microbial growth (such as algae and bacteria), and solid contaminants from stored diesel fuel. Unlike simple filtration, fuel polishing is a multi-stage process that restores fuel quality to optimal levels, ensuring that it remains stable and usable for extended periods.

 

Why Is Fuel Polishing Necessary?
Stored diesel is prone to contamination from multiple sources:
Water Ingress: Moisture from condensation can accumulate in storage tanks, leading to microbial growth and fuel degradation.
Microbial Contamination: Bacteria and fungi thrive in water-contaminated diesel, forming sludge that clogs filters and damages engines.
Sedimentation: Over time, fuel breaks down, forming particulates that reduce efficiency and lead to engine wear.

Benefits of Fuel Polishing
Extended Fuel Life: Regular fuel polishing removes contaminants that accelerate fuel degradation, ensuring long-term usability.
Reduced Equipment Downtime: Clean fuel prevents clogged filters and injectors, reducing the risk of generator or engine failure when needed most.
Cost Savings: Avoiding fuel replacement and expensive repairs due to contaminated fuel leads to significant savings over time.
Regulatory Compliance: Many industries are required to maintain fuel quality standards to meet environmental and operational regulations.

Implementing a Fuel Polishing Program
For businesses storing diesel fuel, a proactive approach is key. Regular testing, combined with periodic fuel polishing, helps prevent issues before they arise. Partnering with professionals in fuel maintenance, such as WASP,  ensures that your stored diesel remains clean, reliable, and ready for use whenever needed.

Investing in fuel polishing is not just about maintenance — it’s about safeguarding operations, protecting equipment, and ensuring reliability in mission-critical situations. Don’t wait for contamination to cause a failure; take action now to protect your stored diesel assets.

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE

HVO And The Need For Fuel Polishing

20th February 2025

With the rising demand for sustainable and cleaner fuel alternatives, Hydrotreated Vegetable Oil (HVO) has gained significant attention as a renewable diesel substitute. HVO is derived from vegetable oils, waste cooking oils and fats, offering a greener alternative to traditional fossil fuels. However, while HVO boasts several benefits, it also presents some challenges. Additionally, ensuring the quality of stored fuel, whether HVO or standard diesel, requires proper fuel maintenance, including fuel polishing.

The Positives:
Lower Carbon Emissions – HVO significantly reduces greenhouse gas emissions, often by up to 90%, making it an eco-friendly fuel choice.
Improved Shelf Life – Unlike traditional biodiesel, HVO has a somewhat longer storage life.
Drop-In Replacement – HVO is compatible with existing diesel engines and infrastructure, requiring no modifications for use.
Superior Performance – HVO provides cleaner combustion, reducing soot, particulate matter, and engine wear.
Renewable and Sustainable – Sourced from waste fats and vegetable oils, HVO supports a circular economy and reduces dependency on fossil fuels.

The Negatives
Higher Cost – HVO is generally more expensive than conventional diesel due to the production process and limited supply.
Limited Availability – Not as widely available as traditional diesel, restricting accessibility for many users.
Potential Supply Constraints – The reliance on waste oils and fats means supply could be limited or inconsistent.
Energy Density Considerations – Although HVO performs well, its energy content per litre can be slightly lower than fossil diesel.
Still Susceptible to Contamination – Whilst it has a somewhat longer shelf life, HVO is still susceptible to water, bacterial and other forms of contamination.

Why Fuel Polishing is Essential
Regardless of the fuel type, long-term storage can lead to contamination issues such as microbial growth, water accumulation, and particulate build-up. Fuel polishing is a critical process that removes contaminants from stored fuel, ensuring optimal performance and longevity. This is especially vital for industries that rely on backup generators, marine vessels, and off-grid fuel storage.

How Fuel Polishing Can Help
Prevents Engine Damage: Clean fuel reduces clogging, injector wear, and engine failure.
Enhances Efficiency: Eliminating water and sludge improves combustion and performance.
Reduces Maintenance Costs: Cleaner fuel means fewer repairs and longer engine life.
Ensures Reliability: Essential for emergency power systems where fuel quality is critical.

As HVO adoption increases, maintaining fuel quality through proper filtration and polishing will become even more important. Whether using HVO or traditional diesel, fuel polishing helps maximise performance, protect equipment, and ensure fuel reliability in critical applications.

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

FUEL TESTING   |   PRODUCT SELECTOR   |   WHY CHOOSE WASP  

 

Which Fuel Polishing System is Best For You?

19th February 2025

So you know you need fuel polishing, but what next?
Blocked filters? Signs of corrosion? Poor efficiency? Fuel test shown problems?
Maybe you’ve noticed reduced power or higher emissions?

You know you need fuel polishing, but how do you know which system?
At WASP we can help you decide what’s best for your specific needs and circumstances.

W-PFS-010-220vac(A wall mounted 10 lit/min system filtering particulate aswell as free and emulsified water.)There are several key considerations:
How will it be mounted? On a wall in a plant room, on a frame/skid, in a bespoke enclosure, or perhaps a portable unit on a trolley?
What type of power supply do you have available? We have a number of options both AC and DC.
How big is your fuel tank and how fast do you need to clean your fuel? These are all key factors in selecting your unit.

Lets first look at ‘permanent’ or ‘fixed’ installations…
If you have a single tank or multiple tanks in one location, then a static or permanent installation is ideal.
Dependent on the size of unit required, there are various options available:
– Wall mounted
– Stainless Steel Frame Mounted
– Stainless steel enclosure
– Powder coated enclosure
Enclosures are IP54 rated and can be ventilated, heated and have leak detection systems installed, as necessary for the application.
With an Auto Multi Tank Changeover option, one Fuel Polishing System can service several tanks.

Other options include:
– WASPNet cloud monitoring
– Drip tray
– Absolute Polishing (1 or 0.5 micron)
– Priming units (W-PFS units only)
– BMS, Modbus, Fieldbus and other communication options
– Automatic water drain
– Particulate counter
– Automatic biocide dosing

How about going mobile?
It can be a more affordable and practical solution….
Convenience: Ideally suited to multiple, remote fuel storage tank installations, a mobile system can be brought to your tank location, eliminating the need to transport fuel to and from a cleaning facility, saving both time and money.
Flexibility: They can be used to clean fuel in a variety of settings, such as construction sites, farms, transportation hubs, and power plants to name a few. This makes them ideal for businesses with a variety of fuel storage needs.
Cost-effectiveness: Mobile fuel polishing is a very cost-effective way to clean fuel. It’s often cheaper than replacing contaminated fuel or repairing equipment damaged by contaminated fuel. If you operate multiple sites or sites with multiple remote fuel storage tanks, owning a mobile unit could be the answer!

WASP produce a range of Portable Fuel Polishing systems…
Up to 60 litres per minute
Trolley mounted
Based on our W-PFS Premium Gold Range or our WB Classic Silver Range of Fuel Polishing Systems
Supplied with 2No 5m hoses
Easy control via our innovative touch screen technology
Take your polishing system with you!

And don’t forget we can always Custom Build units to suit your exact requirements!

Our PRODUCT SELECTOR can help you choose the right system for you, or you can speak to one of our friendly team who can advise on the most suitable option to meet your needs.

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

PORTABLE SYSTEMS   |   PRODUCT SELECTOR   |   CUSTOM BUILT   

Business Continuity: The Role of Fuel Polishing

18th February 2025

Business continuity is essential across all industries. In sectors like communications, manufacturing, transportation and healthcare, backup generators support essential systems during a power outage. Fuel quality plays a critical role in maintaining smooth, continuous operations, when the power fails. Ensuring this fuel remains uncontaminated is vital for uninterrupted business operations.

What is Fuel Polishing?
Fuel polishing is the process of cleaning fuel to remove contaminants that could cause inefficiencies, equipment failure, or hazards. Over time, fuel (such as diesel or biofuels) can degrade due to environmental factors, water contamination, dirt, bacteria, and microbial growth. These contaminants can clog filters, damage machinery, and impact system performance. Fuel polishing removes these impurities, keeping fuel in optimal condition for use.

Why Install a Fuel Polishing System?

Prevent Downtime in Critical Systems:
Backup generators are often a lifeline during power outages. Contaminated fuel can lead to generator failure, resulting in significant downtime, lost revenue, and operational disruptions. Fuel polishing ensures generators remain reliable, reducing downtime.
Reduce Maintenance Costs:
Contaminated fuel can damage engine components, such as injectors and filters, leading to expensive repairs. Regular fuel polishing reduces wear and tear, extends equipment life, and minimises costly repairs.
Enhance Fuel Efficiency:
Dirty fuel reduces efficiency, so more fuel is used to achieve the same output. Fuel polishing restores fuel quality, optimising combustion and improving overall operational efficiency, reducing fuel consumption and operational costs.
Aid Regulatory Compliance:
Fuel quality is often regulated, particularly in transportation and energy sectors. Contaminated fuel can lead to non-compliance, fines, or legal issues. Fuel polishing ensures fuel quality meets regulatory standards, avoiding disruptions and penalties.
Protect the Environment:
Contaminated fuel can cause environmental harm, such as microbial growth in fuel tanks leading to sludge formation. Fuel polishing removes these contaminants, preventing environmental damage and showcasing the company’s commitment to sustainability.

Best Practices for Fuel Management
Regular Inspections & Monitoring: Inspect and test fuel systems and fuel quality to identify contamination early.
Use Professional Equipment: Invest in specialised fuel polishing systems to remove contaminants effectively.
•Proper Storage: Store fuel in clean, sealed tanks to prevent contamination from environmental elements.
•Monitor Fuel Levels: Keep track of fuel usage and rotate stock to prevent stagnation and microbial growth.

Fuel polishing is vital for businesses that rely on backup power. It prevents disruptions, reduces costs, ensures compliance, and protects the environment. Implementing fuel polishing helps businesses maintain smooth operations, optimise fuel usage, and safeguard their reputation. In an unpredictable world, it is a proactive step toward ensuring business continuity.

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

FUEL CONTMINATION   |   WASP SYSTEMS EXPLAINED   |   FUEL TESTING  

A Matter of Life and Death: Critical Power in Healthcare Facilities

7th February 2025

As technology rapidly evolves, Healthcare facilities are increasingly relying on critical power systems to maintain their operations. At the core of these systems is fuel, a vital element that must be kept in optimal condition to ensure emergency backup generators function seamlessly when needed the most.
This is why our Fuel Polishing Systems are an ESSENTIAL INVESTMENT, not just a ‘nice to have’.

Maintaining Fuel Quality
Fuel polishing systems are designed to prevent and remove contamination, such as water, microbes, particulates and sludge, ensuring your fuel remains within specification and ready for emergency use.

Uninterrupted Power in Emergencies
Power failure is not an option. Fuel polishing systems help ensure that backup generators start and continue to function smoothly when they’re needed most, providing critical support for life-saving medical equipment.

Long Term Cost Savings
While a Fuel Polishing System may seem like an added expense, the long-term financial benefits are significant. By preventing engine damage, clogs and generator failures, fuel polishing reduces the need for costly repairs and minimises expensive and risky downtime. Contaminated fuel is unlikely to need replacement, and generators will run more efficiently.

Promoting Environmental Responsibility
Fuel polishing helps reduce emissions by filtering out impurities and ensuring generators run more efficiently, contributing to a cleaner, more sustainable environment. Any need for disposal of contaminated fuel is greatly reduced.

Meeting Regulatory Standards
Healthcare facilities must adhere to strict regulations and standards. Fuel Polishing Systems help ensure compliance, safeguarding both patient well-being and the facility’s reputation.

Incorporating fuel polishing isn’t just about advancing technology—it’s about enhancing patient safety, operational efficiency, and environmental responsibility. A Fuel Polishing System is an ESSENTIAL INVESTMENT in a healthcare environment. IT COULD SAVE LIVES.

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

Marine Fuel Contamination: Don’t Be Left Adrift

4th February 2025

Fuel contamination in marine applications is a significant issue that can lead to engine failure, increased costs, safety risks, and environmental consequences. By understanding the types of contaminants, the risks they pose, and how to mitigate them, marine operators can protect their vessels, ensure regulatory compliance, and improve overall efficiency. Early detection, proper fuel handling, and investment in quality filtration and FUEL POLISHING SYSTEMS are key to managing and minimising the risks.

Understanding Fuel Contamination in Marine Environments
Contaminants can enter the fuel during storage, transportation, or refuelling. Marine operating environments (rough weather, humidity, high moisture) also make fuel vulnerable to contamination. Improper storage or poor-quality fuel can exacerbate the problem.

  • Water: From condensation, fuel tank leaks, or poor fuelling practices, water in fuel can cause rusting, microbial growth, and inefficient combustion.
  • Particulate Matter: Dirt, dust, or debris can clog fuel filters, injectors, and engine components, increasing wear and tear and reducing performance.
  • Microbial Contaminants: Bacteria, fungi, or algae are serious issues that can cause the formation of sludge or “biofilm.” These microorganisms thrive in the water and can clog filters, fuel lines, and injectors.
  • Additives: Improperly mixed or low-quality fuel additives can cause chemical reactions, destabilising fuel composition.

Understanding The Risks
Engine Damage and Failure: Water can cause severe corrosion, leading to costly repairs. Microbial growth can form sludge or biofilms blocking fuel lines and injectors, causing inconsistent fuel delivery and poor engine performance. If left unaddressed, these issues can result in total engine failure.

  • Reduced Operational Efficiency: Water can cause uneven combustion, resulting in a loss of power, increased fuel consumption, and higher emissions.
  • Increased Maintenance Costs: Replacing clogged filters, cleaning injectors, and addressing corrosion or microbial damage is time-consuming and expensive.
  • Safety: A vessel operating with contaminated fuel is at risk of engine failure, posing significant safety concerns. A sudden engine failure in adverse weather conditions or in the middle of a busy shipping route could lead to accidents, stranding, or collisions.
  • Regulatory Compliance and Environmental Risks: Regulations governing fuel quality, emissions, and operational standards in the marine industry are becoming increasingly stringent. E.g. contamination could lead to higher emissions violating local or international standards, such as the International Maritime Organisation’s (IMO) sulphur regulations. Any fuel spills linked to engine malfunctions, or contamination could result in severe environmental damage, leading to costly fines and reputational damage.
  • Operational Downtime: Vessels must undergo downtime for cleaning and repair, leading to delays, significantly affecting profitability and causing supply chain issues

Mitigating Those Risks.

Marine operators can take several preventative measures:

  • Regular Fuel Testing and Monitoring: Early detection allows for corrective actions, such as fuel filtration or treatment, before more severe damage occurs.
  • Proper Fuel Storage and Handling Tanks: must be kept sealed and in good condition to prevent water ingress. Fuel should be handled in a clean, dry environment to reduce contamination risks. Regular cleaning of fuel tanks and systems can prevent sludge and debris build-up.
  • Fuel Polishing Systems: Investing in high-quality FUEL POLISHING SYSTEMS can significantly reduce the risk of contamination. These systems clean and remove water and other contaminants from stored fuel, before they enter the engine.
  • Use of Fuel Additives: This can help improve fuel stability, allowing for more efficient combustion and reducing the likelihood of fuel degradation
  • Employee Training and Awareness: Ensuring crew members and marine operators are aware of the importance of fuel quality is crucial. Proper training in fuel handling, refuelling procedures, and contamination prevention can help reduce the risk of fuel contamination.

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

Reliable Backup Power in Data Centres: The Critical Role of Fuel Polishing

22nd January 2025

In the high-stakes environment of data centres, where downtime can have catastrophic consequences, reliable backup power is paramount. Diesel generators are often the cornerstone of these contingency plans, providing a crucial lifeline during power outages. However, the performance and reliability of these generators heavily depend on the quality of the diesel fuel they consume.

The Challenge of Diesel Fuel Degradation
Diesel fuel, being an organic substance, is susceptible to degradation over time. This degradation process leads to the formation of contaminants such as water, sediment, and microbial growth. These contaminants can severely damage generator components, hindering their ability to function effectively and potentially causing critical failures during emergencies. This  image shows contaminated fuel before passing through one of our Fuel Polishing Systems, and the cleaned fuel afterwards.

 

The Importance of Fuel Quality in Data Centres
In a data centre environment, where even brief power interruptions can result in significant data loss, equipment damage, and substantial financial losses, generator failures are simply unacceptable. Maintaining the highest quality diesel fuel is therefore crucial to ensure uninterrupted operations and minimise the risk of catastrophic events.

 

W-PFS-010-220vac(A wall mounted 10 lit/min system filtering particulate aswell as free and emulsified water.)Fuel Polishing Systems: A Vital Solution
To address the challenges of fuel degradation, data centre operators must implement a robust fuel management strategy. A key component of this strategy is the incorporation of fuel polishing systems.
Fuel polishing is a multi-stage process that removes contaminants from diesel fuel, ensuring its cleanliness and extending the generator’s lifespan. This process typically involves filtration to remove solid particles, water separation to eliminate moisture, and conditioning to stabilise the fuel and inhibit microbial growth.

Continuous Monitoring and Maintenance: These systems can operate continuously, automatically monitoring and maintaining fuel quality. This is particularly important in data centres where generators may not be used frequently, allowing fuel to degrade unnoticed.

Seamless Integration: Systems can be seamlessly integrated into the existing fuel infrastructure, ensuring that all fuel delivered to the generator is clean and free of contaminants.

Enhanced Reliability: The installation of a Fuel Polishing System enhances the reliability of the backup system as a whole, reducing breakdowns, and giving the peace of mind of improved overall resilience.

Long-Term Cost-Effectiveness: Whilst there is the initial investment of a fuel polishing system, the long-term benefits, including reduced maintenance costs, improved efficiency, extended generator lifespan, and minimised risk of costly failures, significantly outweigh the initial expense.

In the dynamic and critical world of data centres, investing in reliable backup power is non-negotiable. A crucial aspect of this investment is ensuring the highest quality diesel fuel for generators. By incorporating fuel polishing systems into their fuel management strategy, data centre operators can safeguard against fuel degradation, enhance generator performance, and minimise the risk of costly downtime, ultimately ensuring business continuity and operational resilience.

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

Fuel Polishing: Improving Your Winter Resilience

15th January 2025

WASP Fuel Polishing Systems can improve the resilience of you generators in winter!

As diesel generators are critical backup power sources, especially in data centres, hospitals, financial institutions and other industrial and commercial settings, ensuring their reliability in winter is paramount. Cold weather brings specific challenges to diesel-powered systems, particularly with the performance of fuel. One of the most effective solutions for mitigating these challenges is the installation of a Fuel Polishing System. This technology not only ensures fuel quality but also enhances the overall resilience of diesel generators during the harsh winter months.

What is a Fuel Polishing System? A filtration system designed to clean diesel fuel by removing contaminants such as water, debris, sludge, and microbial growth. The system works by circulating fuel through filters and separators, removing impurities and ensuring that only clean fuel enters the engine. It typically consists of a pump, filtration system, and water separator, all of which help maintain fuel quality over time.

In the winter, fuel polishing systems are particularly beneficial because they address common cold-weather fuel problems like gelling, water contamination, and microbial growth.

Prevention of Fuel Gelling: One of the most significant risks to diesel generators in cold weather is fuel gelling, a phenomenon where the waxes in diesel fuel solidify due to low temperatures. This process can cause the fuel to thicken, clogging fuel filters and lines, resulting in engine failure.

Fuel polishing systems play a crucial role in preventing gelling by removing the wax particles that form in the fuel. They also help maintain the integrity of the fuel by ensuring it’s free of contaminants that can exacerbate gelling. By keeping fuel clean and free-flowing, these systems ensure that the diesel generator runs smoothly even in freezing temperatures.

Removal of Water Contamination: Another challenge diesel generators face in winter is water contamination. When temperatures drop, condensation can form inside fuel storage tanks, introducing water into the fuel. Water can cause rust and corrosion in the fuel system, disrupt the combustion process, and lead to engine damage. It can also cause microbial growth, leading to the formation of sludge and bacteria, clogging filters and injectors.

Fuel polishing systems are equipped with water separators that effectively remove any water from the fuel. By regularly circulating fuel through the system, they prevent the accumulation of water in the fuel, ensuring the generator remains free from the potential damages caused by water contamination.

Prevention of Microbial Growth: Microbial contamination is a lesser-known but significant problem for diesel generators, particularly in cold weather. When water enters the fuel, it creates an ideal environment for bacteria, fungi, and algae to thrive. These microbes break down the fuel, leading to the formation of sludge and acids that can clog filters and damage the engine.

Fuel polishing systems are designed to address this issue by continuously circulating the fuel and removing any microbial contaminants.

Ensuring Consistent Fuel Quality: In winter, fuel often sits in storage tanks for extended periods, particularly if a diesel generator is only used during power outages or in emergencies. During this time, the fuel is at risk of degradation due to the changing weather and temperature fluctuations. Cold temperatures can cause fuel to become less stable, affecting its combustibility and overall performance.

Fuel polishing systems are essential for maintaining consistent fuel quality. They continuously circulate fuel, ensuring it remains free of contaminants and within the necessary specifications for the engine. By maintaining optimal fuel quality, these systems ensure that the generator will start and operate efficiently when needed.

Reduced Maintenance and Downtime

Cold weather places additional strain on diesel generators, which can lead to increased wear and tear on engine components, particularly when poor-quality fuel is used. A fuel polishing system can significantly reduce the need for maintenance by keeping the fuel clean and free of contaminants that can cause engine damage.

By preventing issues such as clogged fuel filters, water damage, and microbial growth, the polishing system reduces the frequency of repairs and the downtime associated with fuel-related failures. This reliability is especially crucial during winter when generator performance is essential.

WASP Fuel Polishing Systems offer a practical and effective solution to winter-related issues. By ensuring that diesel fuel remains clean, free of water, and optimised for performance, they improve the overall reliability and longevity of diesel generators. They also reduce the frequency of maintenance, minimise the risk of failure, and ensure that diesel-powered systems are ready to operate when needed most, even in the harshest winter conditions.

Investing in a fuel polishing system is a proactive approach to enhancing the resilience of your diesel generator, ensuring uninterrupted power during the winter months and beyond.

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

Join Us At PowerEx Live London on 12th Dec 2024!

1st November 2024

WASP are exhibiting at PowerEx Live London on 12th December 2024, at the Park Plaza Hotel, Westminster Bridge!

We’ll be showcasing our market leading Fuel Polishing Systems and our team will be ready to assist with your enquiries.

PowerEx Live 2024 offers the perfect networking opportunities for professionals across the Genset, CHP, Data Centre and Consultancy industry sectors. This event is a priority for all those in the power and energy markets.

Our team will be there to discuss your fuel cleaning needs and help you understand the best way to keep your facility operational when the power fails!

Visit us at Table 3, to see the latest innovations and find out how we can help improve your system resilience.

Let us help you ensure your backup systems are reliable!

For more information about the show visit https://www.powerexlive.co.uk

PowerExLive FuelPolishing DataCentres FuelFiltration BackupGenerators DieselGenerators StandbyGenerators

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

 

Thank You Singapore!

1st November 2024

Thank you to all those who visited us at Data Centre World Asia, October 2024!

Another successful show and another great opportunity to meet many of you and discuss how Fuel Polishing could benefit your facilities.

Richard Massara (Technical Director), and Ben Moore (Technical Engineer) had two very busy days, talking all things Fuel Polishing and helping our visitors understand the best way to keep their facilities operational when the power fails!

TechWeekSingapore DCWA DataCentreWorldAsia FuelPolishing DataCentres FuelFiltration

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

 

WASP Exhibiting at Data Centre World Asia, October 2024!

1st October 2024

WASP Exhibiting at Data Centre World Asia, October 2024!

Visit us in Singapore at the Data Centre World Show 2024!
We’ll be showcasing our market leading Fuel Polishing Systems and our team will be ready to assist with your enquiries.

Come and meet the experts…..

Richard Massara, Technical Director – With over 25 years engineering experience, 20 of those specialising in the field of Fuel Polishing, Richard is the industry expert! He’ll be there to discuss your fuel cleaning needs and help you understand the best way to keep your facility operational when the power fails!

Ben Moore, Technical Engineer – Come and chat to Ben for advice on optimising your fuel management. Ben specialises in Fuel Polishing systems and filtration technologies, with 10 years of programming experience and a background in pure mathematics.

Stop by our stand at Tech Week to see the latest innovations and find out how we can help improve your system resilience! Let us help you ensure your backup systems are reliable!

Get your free ticket HERE!

TechWeekSingapore DCWA DataCentreWorldAsia FuelPolishing DataCentres FuelFiltration

FUEL POLISHING   |   W-PFS PREMIUM RANGE   |   WB CLASSIC RANGE  |   W-HL HIGH LIFT RANGE  

 

PRESS RELEASE: WASP Announces the Sale of its USA Critical Power Division to Avail Infrastructure Solutions

27th September 2024

PRESS RELEASE:

WASP Announces the Sale of its USA Critical Power Division to Avail Infrastructure Solutions

St Albans, UK based WASP PFS (”WASP”) is pleased to announce the sale of its USA Critical Power Solutions business to Avail Infrastructure Solutions (“Avail”).

WASP’s Critical Power Solutions business based in Central Illinois, is a fast-growing provider of low voltage power distribution and switchgear technology to the US data center and renewables industries.  The acquisition expands Avail’s product portfolio which includes medium voltage switchgear, bus-way and acoustic enclosures, to include low voltage solutions, notably for the data center market.

WASP Managing Director Henry O’Lone commented;

The combination of WASP’s Critical Power division with Avail is an exciting milestone for the business.  Avail is a highly respected, customer-focused industry leader in our markets.  In recent years, we have witnessed unprecedented demand for low voltage power distribution solutions. Combining WASP’s Critical Power business with Avail will enable the business to grow even faster and better serve our customers’ wider needs.  We are incredibly proud of everything that the Critical Power team has achieved and the directors, Richard Massara and I would like to thank and wish our Critical Power colleagues every success under Avail’s ownership.

CEO of Avail Bill Johnson, added

WASP’s Critical Power Solution’s business is a leading provider of switchgear for the data center and EV infrastructure markets that puts quality first.  The leadership team led by Henry O’Lone, Mohammad Megdad and Luke Colwell has built a quality-driven business with marquee customers that supports a fast-growing market.  The leadership team brings significant industry expertise and has earned a great name in the industry for providing unique customer solutions in an expedited manner, which allows the business to attract large, sophisticated customers.  We look forward to leveraging this experience in ensuring quality customer service, while integrating their terrific employees into the Avail family.  We are delighted to extend a warm welcome to all of WASP’s critical power colleagues to the Avail team.

WASP’s fuel management and filtration business is not impacted by the transaction.

About WASP

WASP and WASP PFS are trading names of WASP Technologies Limited, the St Albans UK-based provider of fuel management and filtration solutions. WASP is a leading provider of high-end fuel management systems to significant critical power users globally that rely on back-up power solutions for business continuity and risk management. WASP’s solutions ensure fuel is maintained in optimal condition to burn cleanly and efficiently, minimising waste and carbon emissions. WASP counts amongst its customers some of the largest internet and technology companies in the world, in addition to militaries, coast guards, governments and civil infrastructure providers. WASP has production operations in the UK with distributors in 52 countries globally.

 

For all enquiries, please contact Henry O’Lone
Henry.Olone@wasp-pfs.com
+44 (0)1923 606 600

 

Ends

ABOUT WASP   |   PRODUCT RANGES   |    INTRODUCTION TO FUEL POLISHING   

 

WASP PFS Ltd introducing Singapore to quality fuel polishing solutions

1st October 2023

Following many years of exhibiting WASP’s quality fuel cleaning solutions at the Data Centre World Expo in London, exhibiting at the sister show in Singapore was a positive step in expanding our global presence.

The show running from 10th-12th October 2023, was host to visitors from all over the world within the data centre industry, from specialists in design and build, to data centre services and government organisations.

The show was an opportunity to demonstrate the importance of fuel polishing to new potential customers as well as meeting some of our existing customers to discuss our latest technology developments.

To discuss your needs in more detail, please visit our International Distributor page to find contact details of your local distributor.

 

PRODUCT RANGES   |   INTERNATIONAL DISTRIBUTORS   |    CONTACT US   

 

WASP will exhibit at Data Centre World, Singapore 2023

1st September 2023

This year’s show is held at the Marina Bay Sands Exhibition Centre Singapore, on October 11th and 12th 2023.

WASP have proudly been present at this show for many years, and are delighted to continue their successful relationship.

We will be demonstrating our range of fuel polishing systems as well as low/medium voltage switchgear and electronic control systems

 

PRODUCT RANGES   |   GALLERY   |    CONTACT US   

 

So what is fuel polishing?

1st May 2020

Its an advanced multi-stage filtration, fuel conditioning and fuel cleaning process which is monitored and controlled locally, yet can be monitored and operated via a BMS (Building Management Systems)/SCADA/Trend system.

It encompasses a removal process which separately deals with particulates, water, bacterial matter, sludge and other foreign contamination found within EN590 fuel.

Below you can see the before (left) and after (right) images of a recent fuel clean of an insurance company in Scotland. Dirty fuel can and will damage or destroy an engine; without a working engine you have no generator; without a generator you can find yourself without power.

So let’s ask again, what is fuel polishing? Its protection, peace of mind, and a safeguard to ensure business continuity.

 

W-PFS SYSTEMS EXPLAINED   |   COMPARE WB AND W-PFS RANGES   |    CONTACT US   

 

WASP PFS are delighted to announce our new distributor for Romania

1st September 2018

H&N Energien SRL in Romania are the new WASP PFS distributor for the Romanian region.

Their parent company H&N Energien GmbH, based in Germany have been a WASP Distributor since 2017. With over 30 years experience in safe power supply, they are the perfect distributors of WASP products for Romania and Germany.

The dedicated team at H&N are keen to provide the ideal solution for a customer’s needs, rather than just off the shelf products.

For more details, please visit our International Distributor page.

INTERNATIONAL DISTRIBUTORS   |   H&N WEBSITE   |   PRODUCT GALLERY

Manage multiple fuel polishing systems on multiple sites

1st May 2018

What happens when you are looking after multiple sites, all with fuel which requires maintaining?

Well naturally you require fuel polishing in order to ensure good housekeeping, but our new WASPnet (TM) option allows you to remotely monitor and control all your WASP PFS devices, wherever they are in the world.

Simple solutions are often the best; our WASPnet (TM) system allows you to control and monitor your W-PFS device in Perth, Australia from your computer in Perth, Scotland as if it were in the room with you.

This unique remote monitoring setup even allows you to re-programme your system from your office. With simplicity built in, the WASP W-PFS range of fuel polishing systems are the most advanced on the market today.

 

W-PFS FUEL CLEANING RANGE   |   WASPnet CLOUD MONITORING   |    GALLERY   

 

WASP PFS Ltd are delighted to announce our new distributor for Germany

1st May 2017

H&N Energies are based in Germany and with over 30 years experience in safe power supply, are the perfect distributors of WASP products for the region.

The dedicated team at H&N are keen to provide the ideal solution for a customer’s needs, rather than just off the shelf products.

For more details, please visit our International Distributor page.

INTERNATIONAL DISTRIBUTORS   |   H&N WEBSITE   |   PRODUCT GALLERY   |   GERMAN BROCHURE

 

 

WASP PFS Exhibiting at Data Centre World London 2017

20th March 2017

The WASP PFS Ltd stand at the Data Centre World Expo London 2017 was busy with visitors keen to see the WASP W-PFS Fuel Polishing System in action.

There was a mixture of visitors; some of whom were looking for a fuel polishing solution – who were impressed to see a demonstration of our system, others who had no experience of fuel polishing – and could recognise the benefits, and some of our existing customers who were keen to learn about new developments with the systems.

Thank you to everyone who visited the stand and we look forward to a successful show again next year, 15th-16th March at Excel, London.

 

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Telecommunications provider protected with WASP PFS fuel polishing

1st September 2016

A telecommunications provider located in the Netherlands ordered fuel polishing units to ensure they are not at risk of losing power even for a second.

A valued customer of WASP PFS Distributor, KVT, they had previously purchased emergency power generators and fuel systems and are maintained by KVT.

As the client is primarily a telecommunications provider, they cannot risk being seconds without any power as it would have severe consequences to their business practices. Therefore, it is highly essential that their power generators are always working.

There are two fuel systems installed by KVT at their key location; one is 10,000 litres and one is 5,000 litres. They are connected to 6 emergency power generators. Also, at the satellite location, there is a fuel system of 10,000 litres and two emergency power generators.

Considering the essence to keep the fuel systems well maintained, we actively advised them to use a WASP Fuel Polishing System. They took the advice to heart and KVT installed the fuel filtration system to ensure their fuel was kept clean. The fuel is now filtered on a weekly basis.

The client has been a customer of KVT for a number of years and was pleased with this solution to keep the fuel in the best condition.

W-PFS PREMIUM FUEL CLEANING   |   GALLERY   |    CONTACT US   

 

New Exclusive Filter Media to Improve Results

1st May 2016

Market leaders WASP PFS Ltd are at the forefront of the industry due to their dedication to continually innovate and further advance filtration technology.

After extensive trials over an 18 month period in collaboration with our British filter element manufacturer, a media exclusive to WASP PFS Ltd has been developed which further improves filtration of our W-FCF filters.

The innovative project was focused around three key areas of importance:

  1. Water removal (Free & Emulsified)
  2. Particulate removal to ISO 18/16/13
  3. Reduce total filter flow restriction

The new media produced a 10% increase in emulsified water separation efficiency in a single pass test to give a 99% Efficiency and a 15% increase in flow (lower restriction).

The filter is rated at 2 micron Absolute so will meet and exceed the ISO 18/16/13,  which is the Internationally recognised method of solid particulate count in fuel.

The New Exclusive Media Filters (which is fittingly for WASP, coloured yellow), will be fully introduced across the W-FCF and WASP Premium W-PFS and WB Classic ranges of Fuel Polishing Systems by 1st August 2016.

 

W-PFS RANGE   |   WB CLASSIC RANGE   |    CONTACT US   

 

Polish Data Centre takes 4 fuel polishing systems

1st March 2016

A Data Centre located in Poland has installed 4 fuel polishing systems on their storage tanks to maintain the quality of their fuel, improve the performance of their generator and to prevent the risk of failure during a power crisis.

The WASP wall mounted Pure Fuel System (W-PFS-010-W-220VAC) was designed to the clients specifications and to preserve the fuel in their backup generator tanks, specifically by removing particulates, bacterial content, biomass, sludge, water and other foreign matter.

This system allows the client to ensure optimum fuel quality in their stored tanks. Moreover, the BMS (Building Management System) communication system allows the client to remotely monitor the system, making it as simple as possible.

WASP are now working on a large project for a data Centre in Essex.

Data centres rely on power, and require their backup generators to perform during emergencies. Fuel Polishing ensures the fuel stored in the backup generator is at its best, so the risk of generator failure is reduced.

 

FUEL POLISHING FOR DATA CENTRES   |   GALLERY   |    ABOUT US   

 

Turkish Bank Data Centre UPS Protected

4th April 2015

A Turkish bank data centre are delighted with the vast improvement in their fuel quality as a result of installing a WASP Fuel Polishing System.

Total Solution Provider, the facilities management company for the Ziraat Bank Data Centre in Istanbul, approached Evergee (WASP distributor for Turkey) to install a fuel polishing solution to protect the EPS (Emergency Power Supply).

Due to a design flaw within the existing fuel cleaning system, water had leaked into one of the fuel tanks and had rendered the fuel out of specification and unusable.

Post installation of the WASP Fuel Polishing System, the water; which was both free and emulsified, as well as any contamination was removed from the fuel. The customer was delighted that test results showed the fuel was once again within specification. The results meant the financial and environmental impact of removing and replacing the contaminated fuel was completely avoided.

The very happy customer, has provided the following testimonial;

Total Solution Provider, are responsible for the Facilities Management at Ziraat Bank’s Esenyurt data centres. 

As such would like to note our satisfaction with the standard of services afforded to us by EVERGEE Energy Engineering Ltd and their Fuel Maintenance and Purification Systems.

Due to a mistake in the pre-existing on site fuel system design, we discovered a water leak into a 40mdiesel storage tank which had compromised the fuel quality. 

The fuel was out of specification with excess amounts of free and emulsified water, plus a considerable bacterial infection. After installation and commissioning of the Evergee Fuel Maintenance and Purification System, fuel samples were taken from the tank and sent to an independent laboratory; the results showed our fuel was fully within the specification as required by EN590 and its original supplier. In addition to the normalisation of our fuel, the EVERGEE Fuel Maintenance and Purification System also managed to solve our issue with black exhaust smoke from our generators. After witnessing the value and level of protection added to our infrastructure by the system and the accompanying accredited laboratory certificate, we take great pleasure in providing this testimonial letter.”

Images: Top: left bottle is before any fuel polishing, moving to the right shows results after fuel polishing stages. Bottom: W-PFS Fuel Polishing System installation at the Data Centre. System cleans to 2 micron and includes the dosing system Add-on.

 

W-PFS PREMIUM FUEL CLEANING RANGE   |   GALLERY   |    ABOUT US   

 

WASP Spotted in the Netherlands

2nd January 2015

WASP PFS Ltd are delighted to see their logo placed on a new pillar in front of the KVT building.

Koninklijke Kemper en van Twist Diesel B.V., located in the Netherlands, are one of WASP PFS’s distributors. Like WASP PFS, KVT are keen to help others with solutions to the problems of bad quality fuel.

To find out more about KVT, please see our International Distributors page.

 

INTRODUCTION TO FUEL POLISHING   |   ABOUT US   |    TELECOMS CASE STUDY   

 

WASP innovates again with unique conditioning units

1st October 2014

WASP’s engineering team have produced a unique fuel conditioning unit, which will be used in their largest fuel polishing system.

The elite fuel conditioning unit and the fascinating fuel polishing system have been designed and built specifically for a large fuel supply company in the North of England. With the frame being 1.5 x 3 metres long, this is the largest fuel polishing system WASP has produced so far. This large scale fuel conditioning unit has been built into the fuel polishing system to provide the ultimate protection against ferrous material.

The conditioning unit will re-circulate, restore and optimise the overall quality of diesel fuel. By using advanced magnetic field technology, the system will carefully control the flow of fuel through the device, allowing it to combat degradation, slow down the growth of and subsequently remove any bacteria, remove ferrous materials and reverse the damage caused to the fuel by water and other foreign contamination.

The fuel polishing system, due to be installed this week, will re-circulate 400 litres of fuel per minute, cleaning the fuel to 2 micron as part of the process. To ensure effortless operation, WASP has installed a variable speed, self monitoring control system. This allows the machines’ operators to control the settings of the unit, such as frequency, number of cycles, time of operation and duration.

 

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WASP Power and Filtration Solutions - supplying fuel polishing systems, filters, additives, pumps, side stream filtration, fuel testing services, generator servicing and oil change systems.

+44(0)1923 606600

North Orbital Commercial Park St Albans, Herts, AL1 1XB, UK